Component A
Component A for steam and chilled lines; Component C where the line is below 60 °C and the budget is fixed.
See specificationPipes and valves
Straight runs are the easy part. Valves, flanges and tees are where insulation programmes lose their money — and where a can beats a pre-formed section.
What goes wrong on site
Pre-formed sections cannot wrap a valve body or a reducing tee.
Valves must stay serviceable — the insulation has to come off and go back on.
High-temperature lines pull heat straight into the structure at the supports.
Why one-component foam, and not something else
How it is done, and what to hold
| Step | What to hold |
|---|---|
| Surface | Surface clean and dry, line above the dew point; a release film on valves that must be reopened. |
| Fill volume | One third of the joint depth. The foam expands to fill; filling it to the top bends frames and wastes material. |
| Passes | Two passes of 30 mm at most. A single thick pass traps heat and collapses in the core. |
| Trim | Cut after the window on the parameter card. Never pull or press uncured foam. |
| Cover | PU is not UV-stable. Any exposed face gets sealant, render or a trim within 48 hours. |
Typical guidance. The parameter card for your grade carries the tolerances your operators work to.
Common failures
Component A for steam and chilled lines; Component C where the line is below 60 °C and the budget is fixed.
See specificationWhat to tell your customer
„Every valve stays removable: we foam around it, not into it.“
„The tee is filled in two passes, so the core is solid, not crusted.“
„Exposed sections get a jacket or a coat — the foam is not the finish.“
Send the drawing or the photo — we will reply with the parameters.
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